Ceramic's rhythm of the production process

Ceramic's rhythm of the production process. Rhythm and that is balanced, refers to the production process from the final vote expected completion products to stock and the various stages of the production process can be maintained according to plan, carry out a rhythm for the same time intervals, producing roughly the same number or Increasing the number of products, to avoid pre-song after the bear, that is the beginning of Wanbu Cheng task, the end of overtime to complete tasks surprise that the anomaly occurred. Balanced production, to take full advantage of equipment and manpower to prevent the surprise rush, to guarantee and improve product quality, the backlog and all kinds of funds to avoid losses and waste, will also help enterprises to maintain production safety and the normal production order.

The rhythm of the production process should be reflected in raw material inputs, production and manufacture products following three aspects. Rhythm of calculation is produced by the original, and the production of billets into the basis of rhythm, and rhythm of the people voted and production of rhythm is the rhythm of producing a reliable guarantee. Therefore, ceramics enterprises should strengthen the Organization's work plan so that all production processes are coordinated, timely attention to feeding, timely molding and baking time, production and day-to-day preparation and production control.

Ceramic's proportion process

Ceramic's proportion process that is in the whole process of ceramics production, the basic production process with supporting the production process between the various stages of production, between the various processes in production capacity, maintain a certain ratio. This is the objective economic laws of demand, but also organizations ceramics the inevitable result of modern production. Maintain the continuity of the production process, ceramic enterprises to take full advantage of the manpower, equipment and manufacturing space, reducing products in the production process in the park waiting for time to ensure that all aspects of a balanced manner, to produce complete sets of products.

In order to maintain the proportion of the production process, plant design or production system design, it is necessary to correct provisions of the various links of the production process, various machines and equipment, and the number of workers in various trades and the ratio between production capacity. In ceramic production, the link between the proportion of relations should be maintained: Blank Body of ability and molding ability, capacity and Green adobe forming drying capacity, ability to molding and sintering capacity, painted white porcelain manufacturing capacity and capacity, production The ability to process all kinds of equipment, equipment maintenance and basic production. Yuanrancailiao with the ability to provide basic needs of production, process and testing process, during transport and so on the ratio.

The proportion of ceramic enterprises design, the technological transformation of existing factories, production equipment of all kinds of innovation. Production plans and arrangements for the organization of daily production is of great significance. Ceramics production in the development process, due to the introduction of new technology, changes in product mix, improve the quality of raw material conditions change and technology innovation, and so on, will alter the ratio between the emergence of new imbalances. Therefore, we must take measures to strengthen production organization and promptly adjust the ratio of non-conforming phenomenon, the proportion of the establishment of a new relationship to adapt to the changing circumstances to ensure that the development of ceramics production.

Continuity of ceramics production process

The continuity of ceramics production process. That is, products in the production process of the various stages, moving between the various processes, the timing is closely co-ordinated, continuous, with little or no interruption in the phenomenon. This means that the whole process of ceramics production target will always be in the labour movement, and little or no to pause and wait for the phenomenon. And to enhance the continuity of ceramics production process, can shorten the production cycle and reduce the number of products, speed up the flow of liquidity; can make better use of materials, equipment and production area, reducing products in the park waiting for when that may occur Losses will help to improve the quality of the products.

Ceramic products of the continuity of the production process at different stages of the production performance of the different features. Mud process of a single product, is mass production, a high degree of mechanization, labor objects belonging to the continuous flow, but the production of transportation operations account for a large proportion of raw materials, parking, waiting for a long time. Process is a multi-stage small mass production, more products of different specifications, labor targets in the cycle, taking it in turns to continuous state. Baking process is carried out in the kiln, into the green body bulk, bulk exports of finished products, in a cyclical state of continuous production.

Ceramic enterprises for mechanization and automation level is not high, handling the heavy workload characteristics, to ensure and enhance the continuity of its production process, first of all, in business and have a workshop within the process line with the overall layout of the order, so that the production process by After the shortest possible route, reducing factory transport distance and time; second, to improve the transportation of mechanization and automation levels, reduce workers handling of the third, to make technical preparations for production and daily production services, reduce stopping The time to be expected.

Ceramic the basic requirements of the production process

Ceramic enterprises in order to ensure a smooth production process, the production process must be scientific and rational, so that the whole process of ceramics production stage of the process, various production processes and procedures have asked the convergence and close coordination so that the products in the The shortest trip in the production process, the time at least, the cost of the smallest and most effective.

Ceramics production process of a lower level

Ceramics production process of a lower level of professionalism and collaboration. For a long time, ceramic industrial enterprises ask for mutual cooperation with the level is not high, Daer Quan, a small but complete "all" than the major factories, auxiliary services in the specialized, low levels of society. Almost all enterprises such as ceramic materials, molding, firing, painting, packaging and machine repair workshop and, such as Section, which makes equipment can not be fully utilized, the lower labor productivity. In future, in accordance with the principles of specialized coordination of our ceramic industry enterprise organizational structure, to rationalize the organizational structure to potential.

Ceramics produced during the production of gas

Ceramics produced during the production of gas, dust, solid waste and industrial wastewater pollution of the environment more seriously. At present, China's ceramic industry used by the kiln and more to coal and heavy oil as an energy source, will emit a lot of smoke, enterprises have to strictly control the concentration of dust and sulphur dioxide concentrations, bring it into line with state allows the discharge standards. And strive to use gas burning kilns, to reduce atmospheric pollution. Blank molding repair shop should be equipped with vacuum cleaners, to avoid dust pollution. Extra-mud from the wastewater should be recycling, re-use, waste-tray, waste recycling tiles should also try to smash, continue to be used.

Transport ceramic enterprises is an important link in the production process

Transport ceramic enterprises is an important link in the production process. Ceramics production process wide variety of raw materials used to produce the semi-finished and finished products and generated more than expected, waste, a large number of transport a large quantity characteristics. In addition, in the process of ceramics production operations, transport also occupy important weight. Such as: the ball mill loading, unloading machine pressed mud, mud and semi-finished billet of transportation, parts of the molding Enameling, and so on. This requires ceramic enterprises in the site selection on the one hand, space layout, the factory transport routes and other aspects of the arrangements reasonable to minimize traffic, while seeking to achieve the operation of ceramic enterprises mechanization and automation, reducing the labor intensity of workers.

Ceramics production need to consume a large amount of energy

Ceramics production need to consume a large amount of energy. Ceramics production process, the Body of porcelain, glass layer of glaze to be around in 1000 ℃ under high temperature, ceramic household ceramics and electrical workers in need of firing more than 1300 ℃, coupled with various mechanical and electrical consumption needs Energy and access to power. Therefore, the ceramics production process need to consume a large amount of energy. According to statistics, industrial ceramics production costs, fuel to over 30 per cent in China, the average cost for fuel costs as much .